SETIA provides specialized applications and installations of a full range of high-performance coating solutions used for onshore and offshore pipelines using state-of-the-art specialized equipment. SETIA can also offer coating and equipment solutions for onshore spool bases to meet our clients' requirements.
The High-Speed Automatic Closed Cycle Blasting System is compact together with its sophisticated recovery equipment; consisting of a blasting pot, driven by dry compressed air which accelerates the abrasive medium through the enclosed twin blasting heads, mounted opposite of each other, on a specially customized automatic revolving frame. The recovered abrasive and dust will be then classified, filtered, and separated into another chamber. This vacuum recovery system of the Closed Cycle Blasting System allows more efficient use of blasting medium as well as provides an environment where other activities can be carried out safely within close proximity.
The Induction Heating System is the most efficient and safe way to preheat or post heat bare or coated pipe surfaces compared to other methods. This system enables fast and even heating without damaging the pipe’s anti-corrosion / parent coating and, at the same time, shortens the cycle time. The system consists of Clamp-type frames for easy mounting and dismounting; and works with an Induction Heating Control Gen Set ranging from 80kva to 200kva, depending on the pipe sizes.
Anti-corrosion protection on the welded girth of pipeline or bends, both polyethylene and polypropylene heat shrink sleeves. This process can be done either manually or through an automated solution for higher-quality applications.
Fusion bonded epoxy coating, also known as fusion bond epoxy powder coating and commonly referred to as FBE coating, is an epoxy-based powder coating that is widely used to protect steel pipes used in pipeline construction.
High solids amine cured epoxy is engineered specifically to deliver long-term corrosion resistance to below-grade oil and gas pipelines. It is formulated to provide outstanding resistance to impact, abrasion, chemical immersion, and cathodic disbandment when used in combination with cathodic protection systems.
This rigid High-Density Polyurethane system is designed to provide an open-cell up to 80% and provides a neutral buoyancy on the pipeline. SETIA’s GARD system is also able to withstand the pressure exerted by the rollers & tensioners during offshore pipelay operations.
SPU elastomer is an excellent material suitable for pipelines that require both thermal insulation and mechanical protection properties with a density higher than seawater. SPU is also well suited for deep-sea pipelines with harsh conditions or high-pressure environments.
An advanced closed cell system is used for pipeline infill with greater insulation requirements, enabling the pipeline to meet the required U-Value and maintain a consistent temperature for flow assurance.
Specially formulated infill solution for extreme applications and conditions. INSUGARD C+ is suitable for the robust environment, such as pipe bottom pull from an open trench as well as directional drilling.
Half Shell Hybrid System is a combination of Solid Polyurethane (SPU) and Polyurethane Foam (PUF) to achieve a high level of insulation properties as this system is designed for its cost effectiveness, easy and fast to apply on the site characteristics.
A dry aggregate is introduced into the system to provide rigidity and maintain stability on the sea bed. The system is versatile and can be used for onshore pipeline river crossings.
Closed-cell system which is specifically designed and formulated for buoyancy buoys. The system is made based on the client’s request, compatible pipeline diameter, working water depth, and project requirements.
High-pressure plural component airless spray equipment, configurable to material properties and project volumes, is coupled to a robotic equipment automated spray head. The spray head travels around the pipe at constant speed and distance, depositing the liquid coating evenly.
High volume injection, plural component fluid handling systems are used to process solid polyurethane and polyurethane foams. Both types consist of large volume, heated/pressurized holding tanks and accurate ratio delivery by mass flow or volumetric flow, governed by PLC.